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Home » The Defense Biz » Tanker Troubles?

Tanker Troubles?

Boeing-tanker-web.jpg

Is Boeings aging 767 aer­ial tanker snake bit?

Five years ago, Boeing got caught push­ing the 767 in a con­tro­ver­sial $23 bil­lion sweet­heart lease deal with the Air Force that landed its execs in jail. Since then, Boeing has been on the loos­ing end in sales to four U.S. allies which bought aer­ial tankers. Great Britain, United Arab Emirates, Australia and soon to be announced Saudi Arabia all went with the newer KC-30 built by Airbus par­ent European Aeronautic Defense and Space Co.

Boeing inked deals with Japan and Italy but has yet to deliver. Italy has been wait­ing for more than two years and count­ing. And Japan has imposed fees and angrily waits as Boeing strug­gles to get the tanker fully cer­ti­fied by the FAA.

Thats prov­ing harder than Boeing pub­licly admits. Problems include flight con­trol soft­ware inte­gra­tion and debug­ging (very seri­ous), and an envi­ron­men­tal con­trol sys­tem (minor). Others con­cern com­mu­ni­ca­tions, not being able to fly long dis­tances on only one engine and night refu­el­ing glitches. All keep the air­craft grounded.

And a new wrin­kle popped up at Boeings recent investor con­fer­ence. After hear­ing about yet more Japan and Italian tanker set backs prob­lems with the refu­el­ing boom cam­era, and hang ups with wing pod gas hoses J.P. Morgan warned these per­for­mance issues and delays may count against Boeing in the $40 bil­lion com­pe­ti­tion against EADS and U.S. part­ner Northrop Grumman to replace the U.S. Air Forces fleet of exist­ing tankers. Its the biggest pro­cure­ment pro­gram in years.

Since past per­for­mance is a top cri­te­rion of the selec­tion process, the Air Force no doubt is wring­ing its hands. And Boeing con­tin­ues to stub its toe and raise eye­brows inside the Pentagon. At the end of May, Boeing got caught embell­ish­ing some tanker facts. It said the 767 could take off fully loaded in 7,000 feet of run­way. In real­ity, accord­ing to Boeings own clar­i­fi­ca­tion, it needs 8,000 feet to get airborne.

The art of fact-shading doesnt stop there. Boeing says its tanker pro­gram will cre­ate 44,000 new jobs. The truth? Regardless of who wins, the pro­gram will cre­ate 25,000 new jobs, accord­ing to the U.S. Chamber of Commerce.

The straight facts are not hard to come by. The KC-30 is newer and more tech­no­log­i­cally sophis­ti­cated than the Boeing 767. The KC-30 car­ries 20 per­cent more gas (or 45,000 more pounds), more pas­sen­gers, includ­ing aero-medical evac­u­a­tion patients, nearly dou­ble the cargo pal­lets, is more fuel effi­cient, and can land fully loaded at 838 run­ways world­wide­n­early 300 more than the Boeing 767.

Military plan­ers like the fact that the KC-30 multi-platform tanker could lighten the load of the Air Forces C-17 cargo hauler, let­ting it move the heavy equip­ment it was des­ig­nated for. Others think a straight tanker, like Boeings 767, despite its lim­i­ta­tions, is best for the service.

But what about Boeings cur­rent sna­fus on the Japan and Italian tankers? Is this not a red flag of prob­lems and risk the Air Force should worry about? Boeing says these con­tracts serve as risk mit­i­ga­tion pro­grams for the big U.S. Air Force deal. In other words, our allies in Tokyo and Rome are guinea pigs.

Had the Pentagon gone with the orig­i­nal lease deal and paid Boeing $250 mil­lion per plane or more than twice todays pur­chase price the Air Force would be the guinea pig. The same prob­lems that plague the 767 in Japan and Italy would have left the Air Force with­out an oper­a­tional tanker today.

That head-spinning fact is not lost on the pilots who require a tanker that can get air­borne any­time to refuel mil­i­tary air­craft sup­port­ing troops in Afghanistan, Iraq and hot spots around the world. 

(Gouge: BV)
– Ward

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June 5th, 2007 | The Defense Biz | 255541 Comments »http://defensetech.org/2007/06/05/tanker-troubles/Tanker+Troubles%3F2007-06-05+23%3A07%3A09paisley You can skip to the end and leave a response. Pinging is currently not allowed.

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  1. sglover says:
    June 6, 2007 at 12:03 pm

    I know it’s a stu­pid and bliss­fully naive ques­tion, but why the hell should Boeing even be in the run­ning for this com­pe­ti­tion, given its dis­grace­ful his­tory of brib­ing upper-level U.S. gov­ern­ment offi­cials? How are we ever going to get Boeing and other public-trough-feeding bureau­cra­cies under con­trol, if they suf­fer no mean­ing­ful con­se­quences for crim­i­nal activ­ity?
    A related ques­tion: How many com­ments will be posted before some pompous clown goes on about how Boeing and its ilk are just too vital to be con­strained by triv­i­al­i­ties like law?

    Reply
  2. C says:
    June 6, 2007 at 12:30 pm

    hope­fully i’m not being *too* pompous, but the real­ity of the so-called mil­i­tary indus­trial com­plex is that no com­pany which is indeed vital to cur­rent and future sys­tems is going to be black­listed for an inci­dent that at least on the sur­face seems to be lim­ited to a per­sonal deci­sion.
    i’m sure it’s not the only instance of pocket-lining occur­ing in the indus­try today, and it’s not going to stop any­time soon. if any one of the big equip­ment mfgs decides to stop try­ing to get the military’s busi­ness, we will cer­tainly be left with a vac­uum of tech­no­log­i­cal advance­ment.
    we can’t have the pro­cure­ment utopia we’d all like to see. this is what we have to work with. the best we can hope for is more pub­lic over­sight of the process as a result of the boe­ing scan­dal com­ing to light

    Reply
  3. draco says:
    June 6, 2007 at 2:37 pm

    I won’t argue the fact that a reli­able tanker is needed, and that Boeing needs more than a slap on the wrist for their sus­pect activ­i­ties. Other items were cov­ered on the aspects of the air­craft them­selves, which I won’t argue.
    My only ques­tions are: What ever hap­pened to “American Made”? If we con­tinue to out­source our mil­i­tary needs to another coun­try to ful­fill, aren’t we hurt­ing our­selves in the long run when/if an American com­pany folds because of this?

    Reply
  4. Giovanni says:
    June 6, 2007 at 3:56 pm

    The post does not take in account that the 767 tanker trasfor­ma­tion work has been done by Aeronavali in Italy and not in US.
    So as a mat­ter of fact Italy is not just a guinea pig but a full part­ner with risk shar­ing:
    http://www.fly-net.org/aeromedia/amib767t.html
    This part­ner­ship is part of a wider strat­egy involv­ing 787 parts pro­duc­tion:
    http://seattlepi.nwsource.com/business/275606_italy28.html

    Reply
  5. Kent says:
    June 6, 2007 at 8:11 pm

    Just to cor­rect: The KC-30 is actu­ally a Northrop Grumman devel­op­ment, which as you know is an American com­pany. It is only based on the Airbus A330, and some of Airbus is par­tic­i­pat­ing in the project. So it’s not like America is los­ing out to Airbus when other coun­tries choose it over the 767 tanker. It’s just Boeing.

    Reply
  6. silverserfer says:
    June 6, 2007 at 8:50 pm

    When a major war comes on try call­ing France for spar parts.
    At least we can make Boeing spread the draw­ings and designs around to increase pro­duc­tion.
    Unlike the AIRBUS guys Boeing is American. If NGC has a good idea to make tankers they should team with Boeing like on the Super Hornet EA18G.
    AIRBUS makes good prod­ucts but don’t expect them any­time soon as they can’t seem to get the A380 right. Buy American!

    Reply
  7. sglover says:
    June 6, 2007 at 10:09 pm

    “When a major war comes on try call­ing France for spar parts.”
    How’s about we leave the France-bashing jokes in the same dust­bin where “Freedom Fries” reside? It’s got old, it’s basi­cally igno­rant (why don’t you try that sort of humor on a legion­aire some­time?), and it’s kinda like mak­ing jokes about President Taft’s weight.

    Reply
  8. Max says:
    June 6, 2007 at 10:53 pm

    “When a major war comes on try call­ing France for spar parts.”
    How’s about we leave the France-bashing jokes in the same dust­bin where “Freedom Fries” reside? It’s got old, it’s basi­cally igno­rant (why don’t you try that sort of humor on a legion­aire some­time?), and it’s kinda like mak­ing jokes about President Taft’s weight.
    Posted by: sglover at June 6, 2007 10:09 PM”
    ARE YOU KIDDING-the way they change gov­ern­ments, can we really trust them to come through? This isn’t about Freedom Fries, this is about tens of thou­sands of unem­ployed young men run­ning around the French sub­urbs plot­ting treach­ery.
    Why torch a Citroen when the plant mak­ing parts for the US Air Force is right there?!?
    Glover-you are super naive today.

    Reply
  9. craig Bolling says:
    June 7, 2007 at 3:24 am

    As a for­m­m­mer boom­op­er­a­tor I like what the 767 ha to offer it nice to see the com­fort of the crew being dicuss along with planes per­fo­mance ‚. but this just goes to show that alot of com­pany still want to dump untested equip­ment on us and have US pliot work out the bugs

    Reply
  10. Alex says:
    June 7, 2007 at 4:27 am

    ARE YOU KIDDING-the way they change gov­ern­ments, can we really trust them to come through?
    Do you mean “by hold­ing elec­tions, like every­one else”? Have you not noticed that they *just did exactly that*? You do realise that in 1969, a year after the near­est approach to a rev­o­lu­tion since 1871, they *re-elected a con­ser­v­a­tive gov­ern­ment and elected a con­ser­v­a­tive pres­i­dent*?
    Are you aware that the wings and land­ing gear come from the UK, most of the fuse­lage and the flight con­trol sys­tem from Germany, the tail unit from Spain, the flight-refuelling gear from the UK, and there is a choice of Rolls Royce or GE-Snecma engines?
    Are you aware that the air­frame in ques­tion, the A330, has been in ser­vice for the last 20 or so years with air­lines around the world?

    Reply
  11. Richard Bailey says:
    June 7, 2007 at 8:48 am

    I too have seri­ous con­cerns of our air force buy­ing foriegn air­planes. The biggest and most sev­ereis, of course, what would hap­pen in times of another war. We have just con­cluded a tough rela­tion­ship with the French, so think what would hap­pen if we had their air­planes. No parts and thus our tanker fleet would be sit­ting on the ground and become sit­ting ducks for the enemy. Our gov­ern­ment should never buy for­eign, period.
    Remember, Boeing is foot­ing the R&R bill for the 767, but I think they should be more upfront with the oper­a­tional data.
    I’m a retired Air Force KC135 Crew chief.

    Reply
  12. E. V. Pence says:
    June 7, 2007 at 10:02 am

    I remem­ber B-47 pilots sweat­ing bul­lets as they got heav­ier and closer to stall speed behind the old slow KC-97’s, and later the agony of falling off the boom as we got heavyer behind the speedy KC-135’s. But the real issue is integrity, when a com­pany lies to tout their new planes per­for­mance to sell it to the USAF, it tells me they are more inter­ested in money than our pilots safety, lives and mis­sion capa­bil­ity. Boeing has served our coun­try well in the past, but this showes the gen­er­a­tional change in man­age­ment integrity. It makes me sick to see such bla­tent dis­re­guard for morals and ethics, in my mind it brings shame to the nation, the com­pany has lost all of the respect I used to have for a once great air­craft man­u­fac­turer. Sad just sad. An aging for­mer SAC crew chief. E. V. Pence

    Reply
  13. Raymond W. says:
    June 7, 2007 at 12:15 pm

    As a KC-10 and –135 Crew Chief, I am very much against buy­ing for­eign planes. There is just too much that can go wrong as far as logis­tics, parts etc. Keep it at home where it belongs.

    Reply
  14. JIM KEATING says:
    June 7, 2007 at 1:32 pm

    I think it’s high time that democ­rats and repub­li­cans quit play­ing pol­i­tics with our secu­rity and order the new Boeing 767 Tankers, as a retired Air Force Fuel Systems Repairman (Fuel Cell.)
    I can assure you the KC-135 needs replaced ASAP as this aging fleet is close to 50 years old, lets get a clue peo­ple before it’s too late.
    Sincerely; Msgt.(Retired)James M. Keating

    Reply
  15. JIM KEATING says:
    June 7, 2007 at 1:32 pm

    I think it’s high time that democ­rats and repub­li­cans quit play­ing pol­i­tics with our secu­rity and order the new Boeing 767 Tankers, as a retired Air Force Fuel Systems Repairman (Fuel Cell.)
    I can assure you the KC-135 needs replaced ASAP as this aging fleet is close to 50 years old, lets get a clue peo­ple before it’s too late.
    Sincerely; Msgt.(Retired)James M. Keating

    Reply
  16. mitch says:
    June 7, 2007 at 7:52 pm

    I have worked on the kc-135r for over 7 years and the qual­ity of that plane is excel­lent. For it to still be around and per­form­ing as well as it is today is impres­sive. I know we have done alot of work to it through the years, but it still shows amer­i­can made. To pur­chase from a man­u­fac­turer over seas puts us at risk. Just look at the sale of F-14s to Iran back in the day. Now they are try­ing to buy are parts at sur­plus auc­tions, since we wouldnt sell them parts for there broke planes through the years. Do we even want to be in any kind of sit­u­a­tion like that.
    (air guard) adam mitchell

    Reply
  17. irtusk says:
    June 7, 2007 at 8:11 pm

    all the com­ments about refus­ing to buy from for­eign sources are off-base
    1. it is based off a COMMERCIAL air­liner with over 1000 in ser­vice, it would be impos­si­ble to pull parts off the shelf
    2. for the tanker specfic parts, you buy enough spares to last you for years
    3. the contract/treaty would con­tain lan­guage that would guar­an­tee avail­ablil­ity of parts no mat­ter what
    4. france is actu­ally very good about not cut­ting off cus­tomers (moreso than the US). Whether it’s prin­ci­ple or money, it’s true
    5. the con­tract will undoubt­edly include access to plans and source­code so IF we were cut off it wouldn’t be too dif­fi­cult to cre­ate our own parts
    6. if we flat out refuse to buy any mil­i­tary prod­ucts from other coun­tries we reduce the capa­bil­ity of our own mil­i­tary by pos­si­bly refus­ing bet­ter solu­tions and cer­tainly reduc­ing com­pe­ti­tion (thus increas­ing costs)
    7. if we flat out refuse to buy any mil­i­tary prod­ucts from other coun­tries, you can expect retal­ia­tory mea­sures against us. Remember the US exports A LOT of weapons over­seas. Retaliatory sanc­tions could severely crip­ple many com­pa­nies here.
    there are legit­i­mate crit­i­cisms of the KC-30, this is not one of them

    Reply
  18. Max says:
    June 8, 2007 at 10:32 pm

    “Do you mean “by hold­ing elec­tions, like every­one else”? Have you not noticed that they *just did exactly that*? ”
    No, I mean they change poli­cies based upon the whims of the huge Islamic pop­u­la­tion that burns a hun­dred cars a night this time of year. That’s what I meant.
    They have just elected a some­what con­ser­v­a­tive Gov’t however-they have a his­tory of stand­ing AGAINST the US quite TOO OFTEN. I’m still pissed that those F-111s had to fly to Libya via Gilbraltar.
    “6. if we flat out refuse to buy any mil­i­tary prod­ucts from other coun­tries we reduce the capa­bil­ity of our own mil­i­tary by pos­si­bly refus­ing bet­ter solu­tions and cer­tainly reduc­ing com­pe­ti­tion (thus increas­ing costs)
    7. if we flat out refuse to buy any mil­i­tary prod­ucts from other coun­tries, you can expect retal­ia­tory mea­sures against us. Remember the US exports A LOT of weapons over­seas. Retaliatory sanc­tions could severely crip­ple many com­pa­nies here.”
    NOONE is flat out refus­ing to buy from for­eign sources.…. just this source, unless we get tons of insur­ance that their won’t be riots in the street of Paris if these tankers sup­port an air strike against Tehran or Damascus. Right now some ter­ror­ists claim they hate the US because we arm Israel-is France ready to be a tar­get because they equip us?
    As for retal­i­a­tion against American mil­i­tary man­u­fac­tur­ers.…. NOT WORRIED.

    Reply
  19. irtusk says:
    June 8, 2007 at 11:45 pm

    > NOONE is flat out refus­ing to buy from for­eign sources.…. just this source, unless we get tons of insur­ance that their won’t be riots in the street of Paris if these tankers sup­port an air strike against Tehran or Damascus.
    it sim­ply is NOT an issue
    did you read all my other points? we will buy suf­fi­cient spares to last YEARS, there will be legal guar­an­tees, there will be tech­ni­cal guar­an­tees (access to plans and source­code). It is sim­ply not an issue. However many peo­ple riot in paris or who­ever comes to power, it DOES NOT MATTER
    besides this is NOT buy­ing from ‘France’, it’s from EADS of which France owns less than a third. EADS is a pri­vate com­pany with large pres­ences in Germany, Italy, Spain, UK and America. It’s not clear France could stop EADS even if it wanted to

    Reply
  20. irtusk says:
    June 9, 2007 at 12:01 am

    also what exactly are con­cerned they could with­hold?
    take a look at their indus­trial part­ners:
    http://www.eadstankerupdate.com/march_29_2007.htm
    engines — GE — Ohio
    wing pods and drogues — Sargent Fletcher — California
    radio, avion­ics, mechan­i­cal — Honeywell — Arizona
    flight man­age­ment — Smiths Aerospace — Michigan
    inter­com­mu­ni­ca­tion — Telephonics — New York
    basi­cally the only things EADS will be directly sup­ply­ing are the frame and the boom
    and the frame is a very suc­cess­ful com­mer­cial air­liner ensur­ing global avail­abil­ity of spares

    Reply
  21. Buy American says:
    June 11, 2007 at 12:37 pm

    Doesn’t it seem strange to any­one else that when the French held a com­pe­ti­tion to replace their KC-135s, they did not allow non-European com­pa­nies to compete?

    Reply
  22. GB says:
    March 10, 2008 at 9:22 pm

    I have read the com­ments and for the most part agree with the many points being made. What is both­er­ing me the most are sev­eral fac­tors that we seem to be miss­ing. Are we hold­ing a grudge against Boeing for two stu­pid peo­ple who screwed up, got caught and went to prison. There have been many changes in the com­pany to pre­vent that from hap­pen­ing again. The rest of Boeing is highly ded­i­cated to build­ing qual­ity prod­ucts and doing the job right. We can find prob­lems like those men­tioned above in any indus­try. Harboring resent­ment is not healthy!
    The bot­tom line for me is the tax dol­lar — BILLIONS of them — being used to sup­port a for­eign fleet. It both­ers me to say that French Quality is bet­ter than American qual­ity. It both­ers me that we have to spend BILLIONs more in infra­struc­ture changes just to sup­port the KC-45. It also both­ers me that we are call­ing this an American prod­uct sim­ply because parts of will be assem­bled in Alabama. In the end, it is still a French built air­plane and the prof­its go out­side of our coun­try to help some­one else’s econ­omy. We should be focus­ing that help to much needed ares in our coun­try. To say that there will be retal­li­a­tion for not buy­ing European is hog­wash. We sell weapons sys­tems to those with­out the capa­bil­ity to build them­selves. This is not the case in this acqui­si­tion.
    From his­tory, we can feel con­fi­dent that the French will most likely be the first to turn their backs on us if they dis­agree with a del­i­cate US polit­i­cal strat­egy as they did in the Iraq War.
    In my mind, the Airbus may be a nice plane and a good tanker, but it is not an American Tanker. The 767 met all acqui­si­tion require­ments, was a lower cost, and will not require major retro­fit of hangars and run­ways to accom­mo­date it at a wider vari­ety if bases (This new tanker will now become a bud­get sink­hole that take more dol­lars for main­te­nance and upgrades).
    Bottom line — we need to rethink our pro­cure­ment strat­egy — I can­not see how this deci­sion was any­thing but a major screw-up. What is worse is to hear our lead­ers (even a pres­i­den­tial nom­i­nee) say that 44,000 amer­i­can jobs are not impor­tant so we will hire thou­sands of French engi­neers to do the job,
    It all boils down to abuse of the American tax dol­lar. This par­tic­u­lar selec­tion process just shows that Americans nave been screwed again by their own leaders!

    Reply
  23. SMP says:
    March 17, 2008 at 5:41 pm

    “It’s not about land­ing at com­mer­cial air­ports but short-run mil­i­tary fields that inter­est the Air Force. The smaller 767 can land and take-off from more of these facil­i­ties than can the larger KC-30.”
    The fact is KC767 requires longer run­ways to oper­ate on than the KC30 civil or mil­i­tary. In any case refu­el­ing tankers don’t land on for­ward mil­i­tary run­ways since tankers offload their pay­load in the sky, not on the ground. Tankers nor­mally land at rea­son­ably large air­ports or air­bases to which fuel can be deliv­ered by land, sea.

    Reply

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