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Home » Homeland Security » Problems Crop Up During Deepwater Trials

Problems Crop Up During Deepwater Trials

deepwater.jpg

Sea tri­als have found eight major con­cerns with the Coast Guard’s new National Security Cutter, but ser­vice offi­cials say they are con­fi­dent the ship, chris­tened Bertholf, will pass accep­tance tests soon.

Northrop Grumman Corp. is build­ing the Bertholf as part of the Coast Guard’s Deepwater Modernization pro­gram, a $24 bil­lion effort to upgrade the agency’s ships, air­craft and com­mu­ni­ca­tions gear. So far, it’s been a bumpy ride — the Coast Guard had to shelve one of its boat projects as too ambi­tious, while another project foundered after eight upgraded 123′-foot cut­ters proved unseaworthy.

Now the Coast Guard is hop­ing the Bertholf will change the project’s momen­tum. The ship is a few months behind sched­ule, but Coast Guard offi­cials say there haven’t been any big hic­cups this year. The mid-​​April accep­tance tri­als were a big mile­stone — the Coast Guard wants to accept the ship by the end of this month so it can start train­ing its crew. The lat­est list of tech­ni­cal issues hasn’t dented the agency’s optimism.

“These accep­tance tri­als are good news for the Coast Guard because the num­ber of starred cards writ­ten for Bertholf is extremely low, con­sid­er­ing this is a first-​​in-​​class ship. The Coast Guard is con­fi­dent that the con­trac­tors will be able to resolve all materiel defi­cien­cies aboard Bertholf in a timely man­ner,” Coast Guard spokes­woman Laura Williams said Monday.

The Navy also put a good spin on the Bertholf’s per­for­mance. The lat­est tri­als turned up about 2,800 “trial cards”, which iden­tify areas that need more work. That com­pares to between 6,000 and 16,000 cards for first-​​in-​​class Navy ship. In addi­tion, about 1,360 of the Bertholf’s trial cards dealt with pre­vi­ously iden­ti­fied issues. This led the Navy to com­mend the Coast Guard’s “superb qual­ity assur­ance” while man­ag­ing the project, the Coast Guard said.

Here’s the new ship’s honey-​​do list of major things that need fix­ing, as iden­ti­fied by Coast Guard and Navy inspectors:

- Machinery Control Monitoring System: a com­puter sys­tem that enables auto­mated or man­ual oper­a­tion of main propul­sion and elec­tri­cal systems.

- Line Shaft Bearings-​​These bear­ings sup­port and align the ship’s pro­peller shafts. The bear­ings require main­te­nance and re-​​alignment.

- Starboard Anchor-​​The anchor machin­ery requires addi­tional lubrication.

- Mooring Line Controllers-​​The Navy rec­om­mended mod­i­fy­ing these line con­trollers for portable oper­a­tion to improve crew safety.

- Gantry Crane Hoists-​​Designed to raise and lower the NSC’s cut­ter boats (Short Range Prosecutor and Long Range Interceptor), the hoists require adjust­ment to the wire ropes and swivel hooks.

- 57mm Ammunition Hoist-​​The ammu­ni­tion han­dling system’s brake must be repaired for safe operation.

- Incinerator-​​Requires repair for testing.

- Flight Deck-​​The Navy wants the Coast Guard to cor­rect 14 defi­cien­cies before BERTHOLF earns cer­ti­fi­ca­tion for naval flight oper­a­tions. These defi­cien­cies include: remov­ing hoses from the flight deck; installing sound power com­mu­ni­ca­tions between sta­tions on the flight deck; installing addi­tional tie downs; cor­rect­ing flight deck mark­ings for the Aircraft Ship Integrated Secure and Traverse (ASIST) sys­tem, etc.

In addi­tion to this major list, there are 78 other items that require addi­tional safety-​​related adjust­ments, the Coast Guard said. The new ship also has started TEMPEST test­ing, a Pentagon pro­to­col required for clas­si­fied com­mu­ni­ca­tions sys­tems, the agency said.
Integrated Coast Guard Solutions, the Lockheed Martin-​​Northrop Grumman joint ven­ture that is coor­di­nat­ing a big chunk of the Deepwater con­tract­ing, did not have com­ment on the accep­tance tri­als when con­tacted Monday.

– Rebecca Christie

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April 22nd, 2008 | Homeland Security | 280119 Comments »http://defensetech.org/2008/04/22/problems-crop-up-during-deepwater-trials/Problems+Crop+Up+During+Deepwater+Trials2008-04-22+14%3A02%3A33Ward You can skip to the end and leave a response. Pinging is currently not allowed.

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  1. Keith says:
    April 22, 2008 at 10:59 am

    What does he mean by the phrase “starred cards”?

    Reply
  2. WR says:
    April 22, 2008 at 1:36 pm

    Is this the same USCG craft that a for­mer employee raised (and later pubi­cally cam­paigned) ethics and safety concerns?

    Reply
  3. ohwilleke says:
    April 22, 2008 at 6:56 pm

    Where in the world did they come up with Bertholf from? For a moment I thought this was some Scandinavian pro­gram like only sounded like a Coast Guard deal (I’m sure there must be some famous Coast Guard dude with the name who deserves respect, but just say­ing).
    The notion of accept­ing a ship with thou­sands of known prob­lems also seems problematic.

    Reply
  4. DopplerDave says:
    April 22, 2008 at 8:38 pm

    Two years until it is actu­ally deployed. That’s about the same time­line as the Burke-​​class has. That’s after 50+ ships of the same class.
    Starred cards are basi­cally high pri­or­ity fixes. Every defi­ciency gets a card, but starred cards are pri­or­ity, IIRC. It’s been about 7 years since I did the pre­com thing.
    78 fixes really isn’t that bad, espe­cially for a first of class.

    Reply
  5. leesea says:
    April 22, 2008 at 11:09 pm

    It is nor­mal pro­ce­dure to do a “con­di­tional accep­tance” of a ves­sel (check box lower left hand cor­ner of DD250) and attach ALL the trial card defi­cien­cies to the form. The ship­builder is still liable for cor­rec­tion which could take as long as to the Post-​​Shakedown Availability.
    IF TEMPEST involves any GFE then its a shared respon­si­b­lity, also not an unusual sit­u­a­tion.
    The PMRep meets with builder and crew to assign trial card respon­si­b­li­ties. He prob­a­bly already has?
    I see noth­ing nefar­i­ous in what the USCG is doing.
    This process gets the ship into the govt’s hands for workups which yard can­not do.
    The length of time to IOC is debatable.

    Reply
  6. Joe Katzman says:
    April 22, 2008 at 11:57 pm

    RE: The name.
    Ellsworth P. Bertholf was the Coast Guard’s first Commandant. Technically, the NSC cut­ters are referred to as the Legend Class.
    http://​www​.uscg​.mil/​p​a​c​a​r​e​a​/​b​e​r​t​h​o​l​f​/​p​a​g​e​s​/​h​i​s​t​o​r​y​h​o​m​e​.​htm

    Reply
  7. Michael DeKort says:
    April 23, 2008 at 6:03 am

    leesae
    While tech­ni­cally cor­rect you are a bit naive and not very well informed.
    If you fol­lowed these events since the 123s you would know the extent that the CG and ICGS have gone to lie and cover up major defi­cien­cies. The 123s had miss­ing info on their DD-​​250s and each deliv­ered with he same glow­ing pub­lic com­ments. Then we found out that 8 123s were buck­ling and each had a mas­sively defec­tive C4ISR sys­tem. The sys­tem failed TEMPEST test­ing (those were ille­gally and wrong­fully waived) and MOST of the C4ISR top­side equip­ment would not sur­vive harsh ele­ments (etc). Of course I have proof of all of this so please feel free to con­tact me if you would like to under­stand what is really going on.

    Reply
  8. Bruce says:
    April 23, 2008 at 1:30 pm

    Why is it there is always a group of peo­ple who post on here that spend way too much time look­ing at every­thing that is writ­ten as a gov­ern­ment coverup or sin­is­ter con­sper­acy? Can’t you just accept that maybe it was a good design and that the ship­yard may have done a good job.
    You know there have been great advances in the treat­ment of para­noia over the years, maybe some of you should go see a doc­tor about your prob­lems. Oh wait, you can’t do that, the doc­tor will just give you drugs that will help the UFO’s snatch you up and insert the gov­ern­ment mind con­trol devices, how silly of me.

    Reply
  9. Kenneth says:
    April 23, 2008 at 3:52 pm

    I find it ironic that while the Navy and the Coast Guard are try­ing to put the best spin on this pro­gram it is trou­bling that a major ship­builder can­not turn out a qual­ity prod­uct. Meanwhile the Navy wasted no time in scut­tling almost all of the Spruance Class Destroyers . I feel they rushed to get rid of these per­fectly good plat­forms so they could throw more money down the drain on this class of ship and the new Littoral ships that are also behind sched­ule and way over bud­get. Why did some­one not offer retired Spruance Class Destroyers to the Coast Guard? Or retired short hull Perry Class Frigates? I will tell you why, Because some fat cats could not grease their ever expand­ing pock­ets with graft and kick­backs. The real vic­tim here is the American Taxpayer. We are the ones get­ting the shaft.

    Reply
  10. leesea says:
    April 23, 2008 at 6:15 pm

    Mr DeKort per­haps I should have inserted “on naval ves­sels” in the first sen­tence? I was of course refer­ring specif­i­cally to the NCS not the 123n prob­lems. Nor can I address the new issues you raise.
    While I can­not eval­u­ate the details of C4ISR equip­ment prob­lems on the NCS, the mag­ni­tude of the TEMPEST prob­lem is rel­a­tive. Having gone thru those inspec­tions on naval ves­sels, it is next to impos­si­ble to come out with a clean bill from them. TEMPEST will get resolved and the ships will still float. That assumes CG-​​9 has got the con­tract man­age­ment per­son­nel now to over­ses ICGS prop­erly.
    Having been involved with the deliv­ery on over a dozen ships to MSC, I standby my pro­ce­dural com­ments as real­is­tic not miss-​​informed.

    Reply
  11. WR says:
    April 24, 2008 at 8:39 am

    Again as I’ve not seen any answer to my ques­tion: Is this the same USCG craft that a for­mer employee raised (and later pubi­cally cam­paigned) ethics and safety concerns?

    Reply
  12. john elliott says:
    April 24, 2008 at 8:55 am

    I do research on US Navy ves­sels built dur­ing 1940 — 1970 and have seen ves­sels with a lot more dis­crepen­cies then that. In fact there were some navy ves­sels that when released from dry dock went straight to the bot­tom of the sea.

    Reply
  13. WR says:
    May 8, 2008 at 12:40 pm

    AGAIN:
    Is this the same USCG craft that a for­mer employee raised (and later pubi­cally cam­paigned) ethics and safety concerns?

    Reply
  14. WR says:
    May 28, 2008 at 11:48 am

    You idiots (all of you who com­mented here) ignore sin­cere ques­tions and let the ques­tioner remain in ignorance.

    Reply
  15. iser says:
    November 9, 2008 at 8:13 am

    IDIOT

    Reply

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