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Home » The Defense Biz » It’s not $640 toilet seats, but…

It’s not $640 toilet seats, but…

EFV-disembark.jpg

Most of the Pentagon’s weapon sys­tems cost much more than they should, are built much more slowly than they could be and the entire sys­tem needs fun­da­men­tal reform.

Those were the con­clu­sions of most law­mak­ers and one senior defense acqui­si­tion expert at a hear­ing of the House Oversight and Government Reform Committee in Washington ear­lier this week.

Perhaps most damn­ing, senior staff mem­ber Michael Sullivan from the Government Accountability Office told law­mak­ers that the sys­tem had not really been any bet­ter or worse when he started inves­ti­gat­ing defense pro­cure­ment in 1986, though he con­ceded there were some recent small signs of improvement.

The hearing’s poster child for botched Pentagon buy­ing was a $13.2 bil­lion Marine Corps pro­gram called the Expeditionary Fighting Vehicle. The pro­gram for the updated AAV started in 1996 when the Marines issued a con­tract to General Dynamics. Initially, the pro­gram won plau­dits for its inno­v­a­tive man­age­ment and it passed through the pro­gram def­i­n­i­tion and risk reduc­tion phase in mid-​​2001. Then things began to fall apart. The Marines issued a con­tract for the next phase of the pro­gram which was sup­posed to cost $712 mil­lion but quickly rose by the end of 2006 to an esti­mated $1.2 billion.

The mod­ern­ized amtrac, accord­ing to a report pre­pared for the Oversight Committee’s chair­man, Rep. Henry Waxman (D-​​Calif.), weighed too much to carry combat-​​ready Marines and still go as fast as it should. It oper­ated only four-​​and-​​half hours before requir­ing major main­te­nance instead of the planned 47 hours. It was so loud that Marines could not speak to each other and had to wear ear plugs.

Originally, the Pentagon planned to buy 1,025 Expeditionary Fighting Vehicles for $8.4 bil­lion. Now the mil­i­tary plans to buy 593 for $13.2 bil­lion. Costs per vehi­cle, accord­ing to the committee’s report, have increased 168 per­cent and pro­duc­tion has slipped eight years.

But the Marines’ EFV was cer­tainly not alone in being a botched acqui­si­tion, Sullivan told the com­mit­tee. His tes­ti­mony noted that not one of the 72 weapons pro­grams his office reviewed used “the best prac­tices stan­dards for mature tech­nolo­gies, sta­ble design and mature pro­duc­tion processes” He told the com­mit­tee that “acqui­si­tion prob­lems will likely per­sist until DoD pro­vides a bet­ter foun­da­tion for buy­ing the right things, the right way.” Right now, the mil­i­tary promises it can do too much, and under­es­ti­mates how much weapons will cost.

The stakes are enor­mous. The Defense Department plans to spend $900 bil­lion over the next five years on devel­op­ing and buy­ing weapons. Current pro­grams are usu­ally 21 months late in get­ting ini­tial capa­bil­i­ties to the sol­diers, Marines and air­men who need them. That is five months later than an analy­sis done in 2000 indi­cated, accord­ing to Sullivan’s pre­pared tes­ti­mony. Almost 45 per­cent of the Pentagon’s major acqui­si­tion pro­grams are pay­ing more than 25 per­cent more per sys­tem than orig­i­nally planned, com­pared to 37 per­cent of pro­grams in 2000.

The biggest prob­lems Sullivan found in his exam­i­na­tion of defense spend­ing were: require­ments that grew and grew and grew; turnover of pro­gram man­agers that raised issues of “con­ti­nu­ity and account­abil­ity;” too much respon­si­bil­ity in the hands of com­pa­nies for work that used to be done by gov­ern­ment offi­cials; and dif­fi­culty over­see­ing the increas­ingly com­plex job of soft­ware development.

The two Pentagon offi­cials at the hear­ing con­ceded there was room for improve­ment but insisted the sys­tem is not bro­ken and is actu­ally begin­ning to improve.

James Finley, deputy under­sec­re­tary of Defense for acqui­si­tion and tech­nol­ogy, said that when he under­went Senate con­fir­ma­tion many peo­ple believed the process was bro­ken. After his first 90 days in office he con­cluded they were wrong. “We needed to add dis­ci­pline to the process and ensure that the basic block­ing and tack­ling in exe­cut­ing the acqui­si­tion process was done cor­rectly,” he testified.

Senior Pentagon lead­ers devel­oped a three-​​year plan and is 26 months into imple­ment­ing that plan. It includes greater focus on the begin­ning of a pro­gram to make sure pro­to­types are used to get a bet­ter han­dle on per­for­mance, cost, how to build the sys­tem and how long it will take to build, Finley said. The Pentagon has cut the paper­work for reviews by half and has stan­dard­ized red, yel­low and green indi­ca­tors for cost, sched­ule and per­for­mance. There is greater focus on pro­gram sta­bil­ity — keep­ing fund­ing steady and lim­it­ing turnover of key per­son­nel — and the Pentagon cre­ated earned value man­age­ment sys­tem “trip wires” to help iden­tify prob­lems on a monthly basis, Finley said.

– Colin Clark

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April 30th, 2008 | The Defense Biz | 281843 Comments »http://defensetech.org/2008/04/30/its-not-640-toilet-seats-but/It%27s+not+%24640+toilet+seats%2C+but...2008-04-30+15%3A58%3A44Ward You can skip to the end and leave a response. Pinging is currently not allowed.

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  1. George Skinner says:
    April 30, 2008 at 11:25 am

    Sometimes I won­der whether mod­ern pro­gram man­age­ment processes are actu­ally caus­ing engi­neer­ing prob­lems instead of solv­ing them. There’s a ten­dency to rely on adher­ence to a process to deliver a prod­uct instead of rely­ing on less-​​formal engi­neer­ing pro­fes­sion­al­ism. The irony is that most of these processes are just a for­mal­iza­tion of what a good engi­neer­ing team would do any­way, but they seem to have killed the prowess they sought to enhance.

    Reply
  2. Rick says:
    April 30, 2008 at 11:32 am

    The EFV pro­gram had require­ments based on the need to keep Navy Amphibious ships far­ther away from shore based weapons. The Ole AAV7A1 is slow in the water and forces the Navy to bring their ships within 5 miles of the land­ing site. The cen­ter piece require­ment for EFV was to move on the water fast enough to move the ships over the hori­zon. To do this it must move over 25kts and that requires over 3000 horse­power. The rest of the design is built around this require­ment. The sec­ond require­ment is that once ashore it must keep up with the M1A1 tank. Hard to buy this tech­nol­ogy and the USMC is find­ing that out.

    Reply
  3. Tim says:
    April 30, 2008 at 12:25 pm

    One of the biggest prob­lems is that it is tough keep­ing the require­ments in sync with what is actu­ally pos­si­ble. This is a gen­eral issue in design of increas­ingly com­plex sys­tems, and not spe­cific to the DoD at all. In soft­ware, it’s prac­ti­cally killing the indus­try. Again, this is not a DoD spe­cific prob­lem. The DoD is just much larger than any­one else (an order of mag­ni­tude larger than Microsoft, for exam­ple), and feels these prob­lems more accutely than any­one else.

    Reply
  4. Brad says:
    April 30, 2008 at 12:28 pm

    The prob­lem is in forward-​​thinking pro­grams, where you con­tract out work to be done to fill a spe­cific need (or pro­jected need).
    Instead of com­pa­nies doing the tra­di­tional thing like tweak­ing their prod­ucts and then try­ing to sell them to cus­tomers, we (DOD, tax­payer, etc) do an aris­to­cratic spon­sor­ship of an idea which then becomes exor­bi­tantly expen­sive. We tell them what we want, instead of shop­ping for the best as is.
    We DO get pre­mium equip­ment, but we have to pay for it.
    If they want to end the cost bloat, STOP the pro­cure­ment process (‘Hey, we need tanks!’ — Pentagon; ‘We got ‘em!’ — Contractors for Abrahms, Leopard II, etc; ‘Let’s see what ya have!’ –Pentagon; ‘I like it, Mommy can I have it?’ –Pentagon; ‘Okay, just do good in skool.’ — Congress).
    You have to weigh out the strong qual­i­ta­tive advan­tage by spon­sor­ing and devel­op­ing new tech­nolo­gies, ver­sus quan­tity and cost. You prob­a­bly can­not have all of them at the same time (maybe).

    Reply
  5. DC2 Jennings says:
    April 30, 2008 at 12:34 pm

    I am in sales these days and when­ever I am asked by a cus­tomer whether some­thing is pos­si­ble my response is always “absolutely, just sign here and we will get started on that solu­tion right away.” So what do you think GD did when they were asked those same ques­tions?
    That is what struck me the most on this arti­cle and it is some­thing that is present through­out our DoD pro­cure­ment sys­tem. We are let­ting the foxes into the hen house with this design based pro­cure­ment. Of course it slims down those gov­ern­ment employ­ees, but at what expense?
    The best and the bright­est peo­ple of this nation should want to work for the gov­ern­ment. That way our gov­ern­ment works the way it should. Instead we have to deal with inept peo­ple get­ting paid very lit­tle while sub­con­trac­tors get paid redicu­lous amounts of money.
    There was a time when we had civil­ians work­ing for the gov­ern­ment that took care of main­te­nance for gov­ern­ment build­ings. It is now sucon­tracted to the low­est minor­ity bid­der and we have Fort Bragg hap­pen­ing every day.
    DC2

    Reply
  6. Robert Pettis says:
    April 30, 2008 at 1:58 pm

    I have been an engi­neer for the USAF and some defense con­trac­tors. I also grad­u­ated from the USAF Acquisition pro­fes­sional level 1 course as taught at Hill AFB. So my view of what is going on is prob­a­bly a bit dif­fer­ent from most. Please bare with me, I’ve suf­fered a brain injury, so this isn’t exactly easy for me to get out.
    One. There are two major sources for esca­lat­ing costs: Requirements Creep and Congress. DoD can fix the for­mer but is pow­er­less to address the later.
    Requirements Creep
    There are sev­eral rea­sons for this occur­ring, some good most not. From obser­va­tion I will try to iden­tify these sources.
    First: People rotate in and out of these pro­grams. Almost all are eager to rise in their respec­tive orga­ni­za­tions. The ques­tion becomes how are they to do this? Torise means that they must be vis­able to their supe­ri­ors, to be seen adding value to the project they are work­ing on. This is true regard­less of which side of the process their are on. So they get together and come up with a series of “small” con­cep­tual changes to the pro­gram. And because the impact is “small” they can sell it to those supe­ri­ors, who are also try­ing to rise,… etc. Unfortuneately, most of these “small” changes require mas­sive efforts on the part of the engi­neers. Now these folks gen­er­ally don’t have the power to say “NO” so they are stuck with attempt­ing to impel­ment them, all of which takes time, money, and effort. But who pays? Why the cus­tomer of course!
    Second: The engi­neers are not immune to this causal fac­tor either. But most of their sug­ges­tions aren’t imple­mented, it would make their man­agers look bad, unless of course the man­ager can take credit for it.
    Third: What engi­neers tend to call “OBE” or over­come by events. Some times the real world sit­u­a­tion changes. Unfortuneately, this forces rein­forces the need for the pro­gram, reguires that it be refo­coused, or dropped. Now who would want to just drop some­thing they have spent con­sid­er­able time and effort on? So these pro­grams start look­ing for new prob­lems where their prod­uct just might be usable. By its very being, this neces­si­tates new require­ments. Oh, oh! Can any­one see ris­ing costs here? Unfortuneately, these new require­ments are sold as being cheaper than start­ing over. The trou­ble is you mostly end up with some­thing that is nei­ther fish nor fowl. In other words, a less than opti­mal solu­tion for the new prob­lem as well as a less than opti­mal solu­tion for what it was orig­i­nally designed for.
    Those were the major prob­lems sys­temic in the for­mal process. Now I would like to address the prob­lem of Congress. Please for­give me if I seem just a bit stri­dent, for actu­ally they PISS me OFF. I would like to use a defunct air­craft pro­gram as an illis­tra­tion, the F-​​14. It suf­fered all of the above prob­lems, but it wasn’t doomed till Congress got into the act.
    A small bit of self dis­clo­sure first. I never worked on or in any­way had any­thing to do with the F-​​14. I was a crew mem­ber of the USS Enterprise CVN-​​65 and joined the ship when they were deployed aboard on VF-​​1 and VF-2’s sec­ond WESTPAC with them. And yes I did love the “Tomcat”.
    My tale begins when Congress began look­ing for cheaper alter­na­tives to the F-​​14 and F-​​15. So they, in their wis­dom, forced the Air Force to field a light-​​weight fighter com­pe­ti­tion. This led directly to the devel­op­ment of the F-​​16 and F-​​17. As we all know the Air Force needed a com­ple­ment for the F-​​15, just to make up for the num­bers of Soviet air­craft. The Air Force selected the F-​​16 and all was good.
    But there existed a minor­ity within the Navy that saw poten­tial in the F-​​17 and wanted to develop it, for the Nave had sev­eral air­craft that were grow­ing old. They were sold on the con­cept that one air­frame could, just pos­si­bly, do it all. So they entered a con­tract with Northrop to develop the F-​​18 from the ashes of the F-​​17 pro­gram. Wait! What air­craft did the Nave seek to replace? Why they were pur­pose built attack air­craft as well as the aging F-​​4 Phamtom. To be spe­cific the Aircraft it replaced were the A-​​4, a small light attack bird; the A-​​7, the A-​​4 replace­ment on the large deck car­ri­ers; and the F-​​4 of course.
    Now where was I? Oh yes. But, you see, the F-​​18 didn’t have the range or the pay­load of those other air­craft, and it COST!! You could buy 2to 3 A-7’s for the price of the Horent. And, oh by the way, each A-​​7 could fly twice as far with twice the pay­load as the Hornet. But what they could not do was sur­vive air to air com­bat, they weren’t fight­ers. They weren’t designed for it. But, ah ha! the Navy had an answer! The Hornet was designed as a fighter that could drop bombs as well. THEY could escort them­selves!! Can any­one see what is hap­pen­ing? Anyone?
    But all was not well in Hornet land. There were sev­eral prob­lems with this self-​​escort prob­lem and they cost too much com­pared to the air­craft they were to replace! The first prob­lem was solved though an adver­tiz­ing effort to Congress. All the F-​​18 had to do if con­fronted by enemy fight­ers was to push a but­ton to recon­fig­ure the bird form air to ground to air to air com­bat. Never mind that it would have to drop all the air to ground ordi­nance they hauled in from the sea. They could fight their way in. Just what they were to do when they reached the tar­get was never addressed. But that sec­ond Problem. That was the KILLER. It could doom the pro­gram!! Oh NO!! sounded through out the pro­gram man­age­ment and then into the halls of Congress. What to do? What to do? And Congress was filled with smart peo­ple. They knew they couldn’t sell this new fighter on its mer­its. Oh how could they make it appear to be the choice solu­tion to their woes? And then they saw the light. To make the new fighter was to make yes­ter­days look bad, couldn’t, or make it look like it was much more expen­sive than it would oth­er­wise be. But these folk in Congress were smart. they had learned from the past that the way to drive up prices was to slow, really sslloowwww, down pro­duc­tion of items cur­rently being sup­plied to the gov­ern­ment. After all prices increase over the years and since they were on a cost plus con­tract, of course the delayed air­craft would cost more. But what about the improve­ments to the older air­craft. Well, that is easy, we still have to pay for all the con­trac­tors R&D, so we will just buy fewer of them so that their per unit cost has to go up. But wait the more ratio­nal voices cried, It can do the same thing as the new one, too. No, it can’t came the Congressional decree. And so the F-​​14 died. But remem­ber this when you send in your tax return, the cur­rent Hornet, as good as it is, still costs more than that old bird, the TOMCAT! And the newest Hornet still can­not match the old Tom either in price or per­for­mane!!
    The Tomcat is gone, woe to us, and can­not be reser­rected, Congress saw to that as well, by order­ing the machin­ery nec­es­sary for its pro­duc­tion destroyed. But why bother, why worry if Iran could get F-​​14 parts unless … of course, they know, they know its death was pre­ma­ture.
    I hope this illus­trates most of the rea­sons for ris­ing mil­i­tary acqui­si­tion costs. There are many, many rea­sons for it. The solu­tions? I would sug­gest a require­ments freeze a the Critical Design review. Any new capa­bil­i­ties, new tech­nolo­gies, or new ideas be incor­per­ated into the follow-​​up mod­els rather than delay­ing the ini­tial pro­duc­tion in hopes of find­ing some­thing bet­ter. You can­not really fight today with weapons that won’t come off the pro­duc­tion lines for years. You can­not fly a plane, sail a ship, or shoot a rifle that has yet to be built.
    But what about todays con­flicts? We are forced by cir­com­stance to fight them with what we have, regard­less of when built. But I, for one, would feel bet­ter if I had some­thing devel­oped since the last cen­tury. I might not be the best of the best, but it sure beats “vapor­ware.” Shouldn’t our troops have the best availi­ble? HELL YES!! But it should be the best of what is availi­ble today, not ten years from now!

    Reply
  7. Robert Pettis says:
    April 30, 2008 at 1:59 pm

    I have been an engi­neer for the USAF and some defense con­trac­tors. I also grad­u­ated from the USAF Acquisition pro­fes­sional level 1 course as taught at Hill AFB. So my view of what is going on is prob­a­bly a bit dif­fer­ent from most. Please bare with me, I’ve suf­fered a brain injury, so this isn’t exactly easy for me to get out.
    One. There are two major sources for esca­lat­ing costs: Requirements Creep and Congress. DoD can fix the for­mer but is pow­er­less to address the later.
    Requirements Creep
    There are sev­eral rea­sons for this occur­ring, some good most not. From obser­va­tion I will try to iden­tify these sources.
    First: People rotate in and out of these pro­grams. Almost all are eager to rise in their respec­tive orga­ni­za­tions. The ques­tion becomes how are they to do this? Torise means that they must be vis­able to their supe­ri­ors, to be seen adding value to the project they are work­ing on. This is true regard­less of which side of the process their are on. So they get together and come up with a series of “small” con­cep­tual changes to the pro­gram. And because the impact is “small” they can sell it to those supe­ri­ors, who are also try­ing to rise,… etc. Unfortuneately, most of these “small” changes require mas­sive efforts on the part of the engi­neers. Now these folks gen­er­ally don’t have the power to say “NO” so they are stuck with attempt­ing to impel­ment them, all of which takes time, money, and effort. But who pays? Why the cus­tomer of course!
    Second: The engi­neers are not immune to this causal fac­tor either. But most of their sug­ges­tions aren’t imple­mented, it would make their man­agers look bad, unless of course the man­ager can take credit for it.
    Third: What engi­neers tend to call “OBE” or over­come by events. Some times the real world sit­u­a­tion changes. Unfortuneately, this forces rein­forces the need for the pro­gram, reguires that it be refo­coused, or dropped. Now who would want to just drop some­thing they have spent con­sid­er­able time and effort on? So these pro­grams start look­ing for new prob­lems where their prod­uct just might be usable. By its very being, this neces­si­tates new require­ments. Oh, oh! Can any­one see ris­ing costs here? Unfortuneately, these new require­ments are sold as being cheaper than start­ing over. The trou­ble is you mostly end up with some­thing that is nei­ther fish nor fowl. In other words, a less than opti­mal solu­tion for the new prob­lem as well as a less than opti­mal solu­tion for what it was orig­i­nally designed for.
    Those were the major prob­lems sys­temic in the for­mal process. Now I would like to address the prob­lem of Congress. Please for­give me if I seem just a bit stri­dent, for actu­ally they PISS me OFF. I would like to use a defunct air­craft pro­gram as an illis­tra­tion, the F-​​14. It suf­fered all of the above prob­lems, but it wasn’t doomed till Congress got into the act.
    A small bit of self dis­clo­sure first. I never worked on or in any­way had any­thing to do with the F-​​14. I was a crew mem­ber of the USS Enterprise CVN-​​65 and joined the ship when they were deployed aboard on VF-​​1 and VF-2’s sec­ond WESTPAC with them. And yes I did love the “Tomcat”.
    My tale begins when Congress began look­ing for cheaper alter­na­tives to the F-​​14 and F-​​15. So they, in their wis­dom, forced the Air Force to field a light-​​weight fighter com­pe­ti­tion. This led directly to the devel­op­ment of the F-​​16 and F-​​17. As we all know the Air Force needed a com­ple­ment for the F-​​15, just to make up for the num­bers of Soviet air­craft. The Air Force selected the F-​​16 and all was good.
    But there existed a minor­ity within the Navy that saw poten­tial in the F-​​17 and wanted to develop it, for the Nave had sev­eral air­craft that were grow­ing old. They were sold on the con­cept that one air­frame could, just pos­si­bly, do it all. So they entered a con­tract with Northrop to develop the F-​​18 from the ashes of the F-​​17 pro­gram. Wait! What air­craft did the Nave seek to replace? Why they were pur­pose built attack air­craft as well as the aging F-​​4 Phamtom. To be spe­cific the Aircraft it replaced were the A-​​4, a small light attack bird; the A-​​7, the A-​​4 replace­ment on the large deck car­ri­ers; and the F-​​4 of course.
    Now where was I? Oh yes. But, you see, the F-​​18 didn’t have the range or the pay­load of those other air­craft, and it COST!! You could buy 2to 3 A-7’s for the price of the Horent. And, oh by the way, each A-​​7 could fly twice as far with twice the pay­load as the Hornet. But what they could not do was sur­vive air to air com­bat, they weren’t fight­ers. They weren’t designed for it. But, ah ha! the Navy had an answer! The Hornet was designed as a fighter that could drop bombs as well. THEY could escort them­selves!! Can any­one see what is hap­pen­ing? Anyone?
    But all was not well in Hornet land. There were sev­eral prob­lems with this self-​​escort prob­lem and they cost too much com­pared to the air­craft they were to replace! The first prob­lem was solved though an adver­tiz­ing effort to Congress. All the F-​​18 had to do if con­fronted by enemy fight­ers was to push a but­ton to recon­fig­ure the bird form air to ground to air to air com­bat. Never mind that it would have to drop all the air to ground ordi­nance they hauled in from the sea. They could fight their way in. Just what they were to do when they reached the tar­get was never addressed. But that sec­ond Problem. That was the KILLER. It could doom the pro­gram!! Oh NO!! sounded through out the pro­gram man­age­ment and then into the halls of Congress. What to do? What to do? And Congress was filled with smart peo­ple. They knew they couldn’t sell this new fighter on its mer­its. Oh how could they make it appear to be the choice solu­tion to their woes? And then they saw the light. To make the new fighter was to make yes­ter­days look bad, couldn’t, or make it look like it was much more expen­sive than it would oth­er­wise be. But these folk in Congress were smart. they had learned from the past that the way to drive up prices was to slow, really sslloowwww, down pro­duc­tion of items cur­rently being sup­plied to the gov­ern­ment. After all prices increase over the years and since they were on a cost plus con­tract, of course the delayed air­craft would cost more. But what about the improve­ments to the older air­craft. Well, that is easy, we still have to pay for all the con­trac­tors R&D, so we will just buy fewer of them so that their per unit cost has to go up. But wait the more ratio­nal voices cried, It can do the same thing as the new one, too. No, it can’t came the Congressional decree. And so the F-​​14 died. But remem­ber this when you send in your tax return, the cur­rent Hornet, as good as it is, still costs more than that old bird, the TOMCAT! And the newest Hornet still can­not match the old Tom either in price or per­for­mane!!
    The Tomcat is gone, woe to us, and can­not be reser­rected, Congress saw to that as well, by order­ing the machin­ery nec­es­sary for its pro­duc­tion destroyed. But why bother, why worry if Iran could get F-​​14 parts unless … of course, they know, they know its death was pre­ma­ture.
    I hope this illus­trates most of the rea­sons for ris­ing mil­i­tary acqui­si­tion costs. There are many, many rea­sons for it. The solu­tions? I would sug­gest a require­ments freeze a the Critical Design review. Any new capa­bil­i­ties, new tech­nolo­gies, or new ideas be incor­per­ated into the follow-​​up mod­els rather than delay­ing the ini­tial pro­duc­tion in hopes of find­ing some­thing bet­ter. You can­not really fight today with weapons that won’t come off the pro­duc­tion lines for years. You can­not fly a plane, sail a ship, or shoot a rifle that has yet to be built.
    But what about todays con­flicts? We are forced by cir­com­stance to fight them with what we have, regard­less of when built. But I, for one, would feel bet­ter if I had some­thing devel­oped since the last cen­tury. I might not be the best of the best, but it sure beats “vapor­ware.” Shouldn’t our troops have the best availi­ble? HELL YES!! But it should be the best of what is availi­ble today, not ten years from now!

    Reply
  8. DC2 Jennings says:
    April 30, 2008 at 2:12 pm

    To all, I apol­o­gize. I should not have said inept, because that is not true. However, they are not the best and the bright­est with regards to national labs and most other job posi­tions. I would def­i­nitely say that they are over­whelmed.
    DC2

    Reply
  9. Dennis says:
    April 30, 2008 at 4:45 pm

    It just amazes me.
    If any of these vehi­cles were heavy equip­ment, which were to be bought by a con­struc­tion com­pany and used to do a job, the man­u­fac­turer would end up going out of busi­ness with a yard full of returned equip­ment.
    But since they are sell­ing to Uncle Sam, and they have a cou­ple Congressmen paid off, it is all swept under the rug, bil­lions lost, with the age old excuse that they are “cre­at­ing jobs”.
    With air­craft, I can see them at least hav­ing an excuse. Very com­plex.
    But trans­ports?
    Dump BAE and get CAT to build one. Do this once or twice and we will see a real change in how things are made

    Reply
  10. Brad says:
    April 30, 2008 at 5:11 pm

    DC2, the best and the bright­est shouldn’t work for the gov­ern­ment, because the gov­ern­ment is a stul­ti­fy­ing mono­lithic entity which can hardly tie its own shoes. They should work for indus­try, where they can make money and build things.
    And you said it your­self; the game is they put out a huge gov­ern­ment con­tract (and the con­tract could well be in err of the true needs, see V-​​22 need­ing NBC pro­tec­tion, a goal that was quickly dropped) based on a con­tin­gent achieve­ment of goals. It is a bad busi­ness model.
    Government should be a nor­mal con­sumer, not a tech­no­log­i­cal ven­ture cap­i­tal­ist. At least, if you want to keep costs down (and that is a debat­able pub­lic good weighed against tech­no­log­i­cal superiority).

    Reply
  11. Larry says:
    April 30, 2008 at 5:48 pm

    As a retired mem­ber of the Air Force and Air Force Reserve I have been work­ing for a mil­i­tary con­trac­tor for over 15 I can feel the frus­tra­tion every day at work. Most peo­ple in Operations work very hard to deliver prod­uct on time to the DOD but we are con­stantly tear­ing down prod­uct for design changes, Engineering Change Orders, addi­tional test require­ments, and a paper trail that is unbe­liv­ealbe while at the same time con­form­ing to Contract Specifications, Internal and External Audits, Federal, State, and local reg­u­la­tions on haz­ardous mate­r­ial, and on and on. I appre­ci­ate Robert Pettis lengthy com­ments and insights and on his field of exper­tise. In the mean­time we in the defense indus­try are doing more out­sourc­ing of prod­uct (COTS) com­meri­cial off the shelf and becom­ing more inde­pen­dent on oth­ers instead of devel­op­ing and con­trol­ling our own sys­tems from nuts to bolts. I can­not see this chang­ing in the future and I fear that our Military Systems will become more infe­rior as time goes on.

    Reply
  12. Byron Skinner says:
    April 30, 2008 at 10:33 pm

    Good Morning Folks,
    Like many other weapon sys­tems the basic ques­tion is not being asked and that is do we need it?
    In the case of the EFV is when was the last time a major amphibi­ous assu­alt over a hos­tle beech occured, was it Inchon in 1950?
    If that’s the case then this is a legacy capac­ity of the Marines that seem to no longer be needed, 58 years is a long time.
    ALLONS,
    Byron Skinner

    Reply
  13. Roy Smith says:
    May 1, 2008 at 2:11 am

    P.S. for logis­ti­cal support,the Marines could also use M548 Cargo Carriers con­verted by A.R.I.S. into the amphibi­ous ARK sys­tem.
    But then again,someone has to be able to “get rich” off of this & bribes have to be paid​.So another bright idea gets shot down because the usual graft wasn’t paid,the right fin­gers weren’t greased.The “ear­marks” didn’t go to the right districts.

    Reply
  14. DC2 Jennings says:
    May 1, 2008 at 6:48 am

    Brad,
    I’ve got news for you, every large com­pany essen­tially func­tions just like our gov­ern­ment. They are slow and inept with every­one look­ing to keep their head down so that it doesn’t get shot off. I worked for one of the largest com­pa­nies in the world and it was a com­plete night­mare. These com­mer­cials we see on tele­vi­sion show a totally cor­rect pic­ture of what is going on. Dilbert does too BTW.
    I firmly believe that the best peo­ple in this coun­try should be directly serv­ing the gov­ern­ment. That goes from the main­te­nance man in your local gov­ern­ment build­ing to the POTUS (and you can­not deny that one).
    Otherwise you get errors and faults within the one entity that holds the very fab­ric of our coun­try together.
    Whatever hap­pened to the days when ser­vice to your coun­try was some­thing to be proud of. I’m all for cap­i­tal­ism but not at the expense of exploit­ing the gov­ern­ment and our national secu­rity.
    If we don’t refo­cus on this, then we will con­tinue to have these issues within our gov­ern­ment pro­cure­ment sys­tem. I mean come on, all 72 of the weapons sys­tems reviewed were screwed up.
    For a fur­ther case, look at what we have done to become oil inde­pen­dent (one of the roots to our eco­nomic tur­moil right now). And this isn’t some­thing new, we went through this same issue 30 years ago. Yet noth­ing has changed. What are the best and the bright­est of this coun­try doing to solve this prob­lem and how is our gov­ern­ment orga­niz­ing all of this brain­power and capa­bil­ity?
    DC2

    Reply
  15. Brad says:
    May 1, 2008 at 9:25 am

    “I’ve got news for you, every large com­pany essen­tially func­tions just like our gov­ern­ment. “
    Heh. You can­not — with­out an act of God — fire gov­ern­ment employ­ees. Compare pub­lic schools to pri­vate schools; huge cul­ture shock. And when was the last time a major gov­ern­ment agency folded like Bear Stearns?
    Government is EXACTLY like busi­ness, except for the (pro­nounced) differences.

    Reply
  16. Max says:
    May 1, 2008 at 9:36 am

    My point that I left out of my pre­vi­ous post was that in addi­tion to what Robert men­tioned (engi­neers and man­agers seek­ing career advance­ment over the good of the project) is extremely poor project plan­ning and System Engineering prac­tices which also lead to inflated costs etc.
    It may be that the best way to address that prob­lem is to have career US gov­ern­ment employ­ees over­see­ing the project directly, instead of just being in the build­ing and com­ment­ing on what the com­pany is doing. My own expe­ri­ence is that (at least on the Crusader project) pri­vate busi­nesses do a poor job in man­ag­ing large projects like Army vehi­cles because the peo­ple doing the work are not there for the long haul, and some­thing that requires long-​​term atten­tion requires some­one that will be there for the long haul too. People mov­ing into and out of a long-​​term project are a huge cost inflater because of the learn­ing curve of the new guys.

    Reply
  17. Bill says:
    May 1, 2008 at 10:31 am

    I must respect­fully dis­agree with MAX. He seems to have his vision reversed. The con­stant rota­tion of peo­ple on projects is not done at the con­trac­tor but rather is a gov­ern­ment dilemma. I am a Program Manager and work many projects for the defense depart­ment, my team stays in place, but I get a new gov­ern­ment PM or COTR, etc, about every 2–4 years. It is inher­ent in the gov­ern­ment process to pro­mote good man­agers out of their cur­rent posi­tions. It is inher­ent in the gov­ern­ment to PCS peo­ple all the time. I am also retired Air Force and know a thing or two about being PCS’d all the time whether I wanted to go or not.
    We con­trac­tors keep our team in place and no one leaves the project unless they retire, die or quit.
    Sorry Max, you are con­fused. It is the gov­ern­ment that causes most of the issues with acqui­si­tion con­tracts. Changing require­ments, chang­ing man­agers, etc, etc…

    Reply
  18. Scott Keyes says:
    May 1, 2008 at 11:45 am

    So.. basic ques­tion in the acqui­si­tion process…
    IF the major con­trac­tors were forced to spin-​​off their R&D units into com­pletely sep­a­rate (smaller, more focused and nim­ble) design com­pa­nies, so that the best DESIGN could be selected from com­pet­ing options, and THEN pro­duced by ANY man­u­fac­turer who could win the con­tract RATHER than the cur­rent mono­lithic for­mat.. would that per­haps fix some of this ?
    the coun­try was bet­ter off for hav­ing both the P47 and P51 as fight­ers… as well as the B17 and B24 as strate­gic bombers and B25 and B26 as medium bombers… I’m sure that there are a lot of ‘didnt make it’ designs… but hav­ing the redun­dancy to say ‘that project is a bust.. build more of THESE was some­thing they were think­ing of..
    yes it seems redun­dant.. yes it puts a logis­tics strain on the sys­tem.. but per­haps that redun­dancy in terms of keep­ing design bureaus com­pet­ing in top form and being sure we have the best tool handy would STILL be more effi­cient than our cur­rent ‘win­ner takes all’ system.

    Reply
  19. Brian says:
    May 1, 2008 at 1:02 pm

    This is a prob­lem that will never ever be solved. Pointing fin­gers and shout­ing blame will solve noth­ing. Most of the “solu­tions” I’ve seen sug­gested are just the cause of big­ger prob­lems.
    What are the roots of the issue?
    1) We are deal­ing with an incred­i­bly nar­row mar­ket, one that has only one buyer: the US gov­ern­ment. As such, a nor­mal cap­i­tal­ist model will never func­tion. The only way to change that is to buy “off the shelf” weapons sys­tems that are avail­able on the open mar­ket. This is absolutely in con­flict with the sec­ond key issue:
    2) We need sys­tems that are supe­rior to any­thing fielded by any poten­tial oppo­nent. This means we can­not buy off the shelf sys­tems, but must develop our own. Weapons devel­op­ment costs lots of money.
    No sane per­son can crit­i­cize the over­all per­for­mance of our equip­ment in the field. In terms of killing power, in terms of pro­tec­tion, in terms of speed, our equip­ment is the best in the world. It costs a whole lot of money, yes, but ulti­mately, we have a huge advan­tage over any other armed force on the planet. No one can stand and fight against the US mil­i­tary and hope to sur­vive, much less win. So the end result is not in ques­tion. The only true argu­ment is, are we spend­ing too much for this tech­no­log­i­cal over­match?
    It is a bal­ance. Accept less advanced sys­tems for lower cost, or spend more money and get bet­ter weapons. There is no other choice.

    Reply
  20. Gordon Couger says:
    May 1, 2008 at 2:16 pm

    The inflex­i­bil­ity of almost every­one involved and demands for higher stan­dards than are needed to do the job cost more, take longer and are nearly always late.
    No bet­ter exam­ple can be found than the AK 47. The choice world­wide for and assault rifle. It is gen­er­ally the choice of the US sol­dier when he is in a place it doesn’t draw friendly fire. Parts of Afghanistan, with the Kurds in Iraq and the first part of Viet Nam. Instead we use a cal­iber more suited to rab­bits than men in a rifle that requires con­stant main­te­nance in the sand.
    While the AK 47 and the 5.56mm NATO have equal muz­zle energy the 5.56mm NATO has less the the AK 47 for ever foot it gets from the muz­zle than the 7 mm bul­let.
    Making one fighter plane to fit every need is insane. It can’t help but be over weight, under power and com­pro­mised for every mis­sion.
    And so it goes.
    Gordon
    Software and Hardware designer

    Reply
  21. Max says:
    May 1, 2008 at 6:50 pm

    Ok Bill, point taken. Thanks for the respect­ful dis­agree­ment.
    I only know what I observed on that par­tic­u­lar project over that 3 1/​2 years, and it wasn’t a pretty sight. Back in those heady days of soft­ware engi­neer “nir­vana”, a good engi­neer could quit his job almost any­time, and find another that paid a large bonus or higher salary with no prob­lem, so con­stant rota­tion of con­trac­tors was a huge prob­lem. Perhaps today with the incred­i­ble dif­fi­culty of find­ing work in soft­ware, that is not such a prob­lem any­more. The employ­ees of UD were pretty steady, although their salaries were a lot less than the con­trac­tors.
    I will, how­ever, stick with my pre­vi­ous point of crit­i­ciz­ing the overzeal­ous­ness of some man­agers in always try­ing to con­stantly change the soft­ware devel­op­ment plan to “keep up with the Booches”. That was such a stu­pid thing to do. Everyone knew it, seem­ingly, but the one per­son I refer to. He was a very good Engineer in most things, but not this one. Once a large project gets started (espe­cially one that has already been down the road for a cou­ple of years), try­ing to change course mid-​​stream is a ter­ri­ble idea.
    I wasn’t talk­ing about the higher level project man­agers out­side of the Software Team; the people/​person I refer to are within the Software/​Systems Engineering Team itself. The Corporate man­agers are pretty much clue­less about the inter­nal work­ings of the project any­way; they only care about time­lines, money and such.
    Per George Skinner’s com­ment at the start of this thread, I dis­agree in that UD’s prob­lem at bot­tom was they had lit­tle or no for­mal processes at the start of the Crusader project, and that cre­ated chaos. And I mean CHAOS :-) You would dou­ble over laugh­ing at the tales of absolute incom­pe­tence in soft­ware man­age­ment that I observed there, espe­cially when I first came on board in 1998.

    Reply
  22. stephen russell says:
    May 1, 2008 at 7:52 pm

    Cut Pentagon bureau­cracy & get these weapons devel­oped.
    CUT costs, com­bine, merge & scrap Projects.
    CUT Regulations alone & ask the GIs in the Field first.
    ALL GIs in Service aside veterans.

    Reply
  23. Cole says:
    May 1, 2008 at 8:16 pm

    Guess I don’t see any over­whelm­ing require­ment for amphibi­ous assault. The Marines have gone the V-​​22 and CH-​​53K route for dis­mounts and the LAV. Why not go the rest of the way with a joint heavy lift rotor­craft car­ry­ing FCS Infantry Carrier Vehicles.
    Two such vehi­cles would carry the same num­ber of infantry as the EFV with dou­ble the fire­power and sen­sor capa­bil­ity and bet­ter pro­tec­tion and dis­per­sal of Marines. 2700 hp to move EFV in the water? Best of all, two FCS Infantry Carriers would cost less than one EFV, would be more reli­able, and prob­a­bly would use less fuel on land.
    Heck, scrap the CH-​​53K and buy fewer joint heavy lift rotor­craft and pay about the same as the CH-​​53K pro­gram with far greater lift. Then scrap the LAV and buy more Strykers for Marines. No rea­son to have dif­fer­ent com­bat vehi­cles in the ground com­po­nent.
    Defy any­one to show me that amphibi­ous assault is less risky than aer­ial assault which also offers more options for shore entry loca­tion and move­ment inland.

    Reply
  24. DC2 Jennings says:
    May 1, 2008 at 9:26 pm

    Cole,
    air assault isn’t risky from an infil­tra­tion stand­point. It is more risky from a logis­ti­cal stand­point. You got them in, now how do you resup­ply them?
    I per­son­ally believe the EFV is a failed pro­gram sim­ply because the spec­i­fi­ca­tions can­not be met by any vehi­cle design, period. Maybe what we should have focused on are beach clear­ing machines that are only designed to go up to the beach and maybe a lit­tle fur­ther. I don’t know. But it seems smaller hov­er­craft in sup­port of Stryker/​FCS cary­ing LCACs would seem more real­is­tic.
    But the prob­lem is all of these pro­grams is there aren’t enough skilled peo­ple within the gov­ern­ment that can deter­mine whether designs and spec­i­fi­ca­tions are actu­ally able to work. And with our bro­ken sys­tem of pay the com­pany for their flaws is the prob­lem. But what is the alter­na­tive? Boeing misses one line of code and the sub­se­quent revi­sions to the sys­tems causes the com­pany to go bank­rupt?
    That is why the gov­ern­ment accepts the mon­e­tary risks of devel­op­ing equip­ment that has only been cre­ated in vapor­ware. Look at the hyper­sonic arti­cle as a per­fect exam­ple.
    DC2

    Reply
  25. Roy Smith says:
    May 1, 2008 at 10:40 pm

    Cole,
    Haven’t you heard? The Marines ARE plan­ning to replace their LAVs with.….TaaDaa.….the FINNISH Patria Armored Modular Vehicle(not the GDLS/​MOWAG Piranha Stryker vehicles,although that would make more sense).Hell,the British are con­sid­er­ing the Piranha GEN V(Piranha Evolution) for their Future Rapid Effects System Vehicle(Stryker is GEN III,but I’m not sure if it’s GEN IIIC or IIIH,& MOWAG is already offer­ing GEN IV).Lockheed Martin is join­ing with Patria for the “Marine Personnel Carrier.” While I’m intrigued,still it’s a waste when we do have the GDLS/​MOWAG Piranha Stryker vehicles.I guess we can only hope that “mis­sion creep” & the greed of men will f**k up this deal too.

    Reply
  26. anthony says:
    May 2, 2008 at 5:31 am

    I have not seen a Comanchy Chopper fly­ing in Irak or Afgan

    Reply
  27. anthony says:
    May 2, 2008 at 5:32 am

    I have not seen a Comanchy Chopper fly­ing in Irak or Afgan

    Reply
  28. Cole says:
    May 3, 2008 at 7:35 am

    DC2,
    Hear you on the logis­tics. Can’t you come back toward the shore from land to secure any beach more safely than try­ing to nav­i­gate through mines, under­wa­ter obsta­cles, and enemy fire while vul­ner­a­ble in the water? The thought of an AAV or EFV going to the bot­tom with all hand on board is pretty ter­ri­fy­ing. At least with air-​​cushioned, you would have time to bail out. And once on land, a vehi­cle that large with than many Marines on board is a lucra­tive tar­get!
    Just won­der if the bil­lion dol­lar boats that carry all this stuff can han­dle large-​​scale sling load­ing? Get them in the water and pluck them out there? Pluck many off a air-​​cushioned vehi­cle to seize a sea entry via air-​​insertion and then bring the rest by air-​​cushioned vehi­cle?
    Roy, had not heard any­thing about that Patria. Thanks. Sounds like the selec­tion has not occurred yet, though?

    Reply
  29. Chris says:
    May 3, 2008 at 4:47 pm

    So how much did this inquiry cost; that told us noth­ing new?

    Reply
  30. Digital says:
    May 5, 2008 at 3:00 pm

    Half.
    The USA is HALF of the worlds mil­i­tary spend­ing.
    Isn’t that a bit insane? Every coun­try in the world com­bined equals our spend­ing.
    Guess that’s where our debt comes from

    Reply
  31. DC2 Jennings says:
    May 6, 2008 at 9:47 am

    Cole,
    A CH-​​53E can carry a slung LAV right now. I think that is the biggest it can take how­ever. And this air­craft is obvi­ously a part of the USMC inser­tion method­ol­ogy. Of course I am a squid so my under­stad­ing of maneu­ver war­fare is far more lim­ited than yours.
    There have been many inter­est­ing tests using the LCACs over the years. A num­ber of years ago they even put a GAU-​​8 can­non from an A-​​10 (nah Cheney never did away with those things he is pro mil­i­tary) on the deck of an LCAC to see if it could be used for breach­ing.
    There are a num­ber of nations that use small LCACs for troop inser­tion. We even used these vehi­cles dur­ing the Vietnam War in the Mekong Delta for troop inser­tion. It would seem that these air­craft are faster and more maneu­ver­able than any other option and you don’t have to worry about mines/​obstacles because LCACs go right over them.
    My point with the Stryker option is that once the beach is secured you can bring in the larger LCACs to offload the big hit­ters and push fur­ther ashore.
    A vehi­cle that is at home both at sea and on land I don’t think will ever be cre­ated as the EFV is envi­sioned. After all, they have been fool­ing around with this thing since I was in back in 1993.
    DC2

    Reply
  32. BRubaker says:
    June 8, 2008 at 9:01 pm

    Remember ALL US ARMY EQUIPMENT IS MADE BY LOWEST BIDDER sim­ply put short cuts are taken to make highly advanced, and exspen­sive weapons cheaper. This means that vehi­cle, weapons don’t work the way tey are sup­posed to

    Reply
  33. security systems says:
    August 8, 2008 at 11:05 am

    This Country is hem­or­rhag­ing money at every con­ceiv­able open­ing, the major­ity of defense con­trac­tors are akin to pigs at the tax dol­lar trough.
    On the other end of this spec­trum, as a small con­trac­tor sub­mit­ting ideas in a BBA, the con­trac­tor is required to jump through mul­ti­ple hoops to prove a concept.

    Reply

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