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Home » Body Armor Blues » Whose Test is the Best?

Whose Test is the Best?

armortestgaoLARGE.jpg

In another case of damned-if-you-do-damned-if-you-don’t, the Army’s get­ting zinged by the GAO on its armor test­ing pro­ce­dure.

We reported on the inves­ti­ga­tion that prompted this GAO look ear­lier this year, but the long and the short of it is that gov­ern­ment audi­tors found flaws in how the Army was test­ing the first pro­to­types of its more pow­er­ful AP-​​round-​​stopping X-​​SAPI.

The GAO rec­om­mended a host of inde­pen­dent audits, test pro­ce­dure mod­i­fi­ca­tions and other “over­sight” as it nor­mally does. And the Army, in a state­ment, largely agreed with the idea that more over­sight is better:

The Department of the Army announced today that it has estab­lished addi­tional qual­ity con­trol mea­sures to fur­ther ensure that body armor test­ing doc­u­men­ta­tion and pro­cure­ment processes are rig­or­ous, con­sis­tent, and use avail­able best prac­tices. To this end, the Army has added sev­eral qual­ity con­trol posi­tions to include a Senior Executive Service posi­tion as the qual­ity assur­ance direc­tor of per­sonal pro­tec­tive equip­ment. This new senior-​​level posi­tion will report directly to the Army Acquisition Executive. These changes address issues raised in a GAO report…

In the inter­est of full dis­clo­sure, I was invited to attend an Army press brief­ing on their response to the GAO report on Friday but got tied up and couldn’t make it.

The bot­tom line remains what I indi­cated last year when the IG found test flaws: armor test­ing is as much art as it is sci­ence. The GAO wants over­sight inde­pen­dent of the gov­ern­ment, while oth­ers level sharp crit­i­cism over the Army’s con­tin­ued use of HP White Labs in Street, MD, for its armor test­ing — believ­ing doing so would make their results more unbi­ased since Aberdeen is essen­tially an Army command.

Now the GAO says Aberdeen is jacked up…ugh…

The armor test­ing com­mu­nity is a small one, I can think of only three labs in the US with test­ing expe­ri­ence for per­sonal body armor with gov­ern­ment con­tracts. With the sci­ence of armor mate­ri­als and designs clash­ing con­stantly with threat modal­i­ties the abil­ity to ver­ify prod­uct effec­tive­ness is con­stantly chang­ing. I think the testers’ heads are in the right place, but clearly there needs to be one stan­dard and some over the shoul­der checking.

As duplic­i­tous as the Army can be with its armor claims (“The Best Body Armor in the World Bar None”), I tend to believe that since the micro­scope on armor and test­ing has swung so squarely on the ser­vice, they’re loath to bob and weave to save their own skin on this one. But we’ll see…

– Christian

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October 19th, 2009 | Body Armor Blues | 461132 Comments »http://defensetech.org/2009/10/19/whose-test-is-the-best/Whose+Test+is+the+Best%3F2009-10-19+16%3A05%3A37lowe You can skip to the end and leave a response. Pinging is currently not allowed.

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  1. gsak says:
    October 19, 2009 at 12:06 pm

    Something that will never hap­pen: The Army swal­low­ing it’s pride, admit­ting it’s wrong, and say­ing “I’m sorry.”

    Reply
  2. gsak says:
    October 19, 2009 at 4:19 pm

    Byron, do you trust the Army?
    And, to any­one, has Pinnacle solved the adhe­sive prob­lem? I haven’t heard an update on that.

    Reply
  3. flying fart proudly joyned says:
    October 19, 2009 at 4:30 pm

    Something that will never hap­pen: The Army swal­low­ing it’s pride, admit­ting it’s wrong, and say­ing “I’m sorry.”–
    why should they do it exs­actly?
    its always funny how idiots from “rain­bow gun shity press” swal­low all the bull­crap float­ing in “per­sonal spec­u­la­tion of anon staff dude who is maybe the gen­er­als bitch”.

    Reply
  4. Zandor says:
    October 19, 2009 at 6:05 pm

    This is a great arti­cle.
    The next thing the US Army should look into is armor plated can­teens.
    Then the US should armor plate toi­let paper and buy radioac­tive resis­tant tam­pons.
    Why not?
    When this entire process is com­pleted the US sol­dier won’t be able to stand up. But man oh! man will he be safe.
    And ( by the way ) any­body on the block will be able to kick its sit down ass.
    What a joke the USA has become.
    A nation of strut­ting, arro­gant, pompous, cow­ards, that run at the sight of their blood, and yet think that it is their God given right to slaugh­ter any­one that they think should be slaugh­tered.
    Has any­one ever noticed that the vic­tims of the USA’s slaugh­ter are 99.9% Muslims?
    One would think that a Jew or two would be mixed into the kill ratio, but I guess it must be God’s will.
    Just who am I to to go against the will of God, and the amen cor­ner of the US Congress?
    The day of the USA will come.
    It will not be a pretty sight, but nev­er­the­less it will come.
    The sooner it hap­pens the bet­ter it will be for everyone.

    Reply
  5. Zandor says:
    October 19, 2009 at 6:06 pm

    This is a great arti­cle.
    The next thing the US Army should look into is armor plated can­teens.
    Then the US should armor plate toi­let paper and buy radioac­tive resis­tant tam­pons.
    Why not?
    When this entire process is com­pleted the US sol­dier won’t be able to stand up. But man oh! man will he be safe.
    And ( by the way ) any­body on the block will be able to kick its sit down ass.
    What a joke the USA has become.
    A nation of strut­ting, arro­gant, pompous, cow­ards, that run at the sight of their blood, and yet think that it is their God given right to slaugh­ter any­one that they think should be slaugh­tered.
    Has any­one ever noticed that the vic­tims of the USA’s slaugh­ter are 99.9% Muslims?
    One would think that a Jew or two would be mixed into the kill ratio, but I guess it must be God’s will.
    Just who am I to to go against the will of God, and the amen cor­ner of the US Congress?
    The day of the USA will come.
    It will not be a pretty sight, but nev­er­the­less it will come.
    The sooner it hap­pens the bet­ter it will be for everyone.

    Reply
  6. bdwilcox says:
    October 19, 2009 at 7:15 pm

    Oh, Zandor, time for your meds!

    Reply
  7. Mike says:
    October 19, 2009 at 7:42 pm

    An inter­est­ing arti­cle. Thanks.

    Reply
  8. gsak says:
    October 19, 2009 at 7:49 pm

    Re-​​read the “armor test­ing pro­ce­dure” link, ffpj, or any­one who hasn’t.
    Pretty con­sis­tent with the sub­tle incom­pe­ten­cies I expe­ri­enced in the Navy nuclear weapons field, and I sus­pect more armor-​​related goofs or cover-​​ups exist. since… I’ve done one or two related to nukes, myself.

    Reply
  9. Dennis says:
    October 19, 2009 at 9:37 pm

    Zandor,
    Lets make a list of peo­ple we have fought that are not mus­lim:
    Vietnam, Panama, Korea, Japan, Germany, Mexico, Spain, Philippines, Italy, Canada (pre-​​independence, France (French-​​Indian), each other(Civil War).….
    It just goes to show you, we are equal oppor­tu­nity as**oles.

    Reply
  10. Valcan says:
    October 19, 2009 at 10:14 pm

    Zandor is now another retarded poster added to our grow­ing pile of dumba$$es.
    99% muslim.….so
    Most of the peo­ple mus­lim ter­ror­ist kill are guess what.…MUSLIMS!!!!
    So we con­sidr killing mus­lim ter­ror­ist karma with a kick.
    Btw at no time in that ram­bling inco­her­ent rant did you make any sence.
    Congrats you are now the kanye west of posters.
    ———————————
    Btw does any­one have any new on the flex armor that hard­ens when it gets hit?

    Reply
  11. Mike1 says:
    October 19, 2009 at 10:30 pm

    Zandor, did you fail his­tory 101? Should we have attacked Australia when the Japanese bombed pearl har­bor? Should we have attacked Great Brittan instead of North Korea to lib­er­ate South Korea? Look at how well off South Korea is com­pared to the north. Should we attack Israel because allah akbar scream­ing ter­ror­ist where fes­ter­ing in a law­less coun­try and attack­ing the “infi­dels” for a mis-​​interpretation of their own religion?

    Reply
  12. gsak says:
    October 19, 2009 at 11:12 pm

    Valcan–
    http://​www​.d3o​.com

    Reply
  13. gsak says:
    October 19, 2009 at 11:15 pm

    I don’t know if that’s exactly what you’re talk­ing about, but it sounds similar.

    Reply
  14. Valcan says:
    October 20, 2009 at 5:47 am

    gsak at October 19, 2009 11:12 PM
    Yea kinda but this stuff is made to absorb bal­lis­tics impacts.
    Though using it in that way is a great idea also.

    Reply
  15. NV Smith says:
    October 20, 2009 at 7:02 am

    –After read­ing most of the GAO report and related com­men­taries I’m not sure where this is going. The thought that the US Army is not com­pe­tent to test mate­ri­als pur­chased through US Army con­tracts to US Army spec­i­fi­ca­tions and for use by US Army (and other) troops is just as ludi­crous as let­ting each con­trac­tor select its own com­mer­cial test­ing firm.
    –The GAO says there is insuf­fi­cient over­sight of Army test­ing pro­ce­dures. Okay, com­pare and con­trast what over­sight the Army has with that of the firms hired by the con­trac­tors.
    –Another fac­tor is the stan­dards to which the mate­r­ial is being tested. One report stated that the Army was using stan­dards in excess of what DoJ requires for police use. Got news for ya, kids: with all due respect to our hon­est police offi­cers, the jobs and threats are nowhere the same.
    –My take is that con­trac­tors are com­ing up short and want some kind of relief from Congress. If the Army changed the rules in the mid­dle of the game then, con­trac­tu­ally, they are enti­tled to some relief. If the sup­plied mate­ri­als do not, in fact, meet the con­trac­tual spec­i­fi­ca­tions then they should be rejected.
    –I am not con­trac­tor bash­ing: been there; done that; fought, and won, when we were improp­erly charged with not meet­ing specs and ate the costs when we, for what­ever rea­son, made mis­takes. We ran an hon­est com­pany and I think most con­trac­tors do the same.
    –Three final com­ments: 1) Building stuff is hard and shouldn’t be com­pli­cated by vague and/​or uncer­tain require­ments. 2) When in doubt about cer­tain specs, ask for clar­i­fi­ca­tion. 3) Most impor­tant is the fact that this mate­r­ial is going to pro­tect someone’s son, brother, nephew, dad or daugh­ter, sis­ter, niece, mother. They expect and deserve the very best.

    Reply
  16. Buffalobob says:
    October 20, 2009 at 7:55 am

    Zandor, Zandor, Zandor! Alas, alas, alas!
    Ask your­self WHY you hate the USA so much? Certainly NOT for wag­ing war to get rid of the Kaiser, the NAZI’s, the Bushido war­riors of Japan, dwfwnd Soth Korea, Vietnam, get rid of Saddam, and now try to rid the world of the evil of TALIBAN… Whoever made the point that homi­cide bombers mostly blow up Muslims made a very telling point.… and they send in young kids and peo­ple urder extreme duress to do their filthy work. Do you admire that? I don’t. I will do all in my power to pro­tect this coun­try and pre­serve it’s con­sti­tu­tional form of gov­ern­ment… you on the other hand want to actu­ally see the S..T Hit The Fan! Pathetic. You really need coun­sel­ing! (OMG.… I split an infi­nite!) On the body armor ques­tion… why doesn’t the US Bureau of Standards get involved in this sort of thing? It would seem to me that that’s whet they are all about.. or am I naieve? (I can’t speel worth a damn!)
    Buffalo

    Reply
  17. freefallingbomb says:
    October 20, 2009 at 8:52 am

    “Zandor” can’t be an U.S. American: U.S. Americans NEVER choose the red pill !

    Reply
  18. Ed says:
    October 20, 2009 at 9:50 am

    Can we at least give the mil­i­tary some credit here? The body armor we have now is bet­ter than the flak vests that we had been issued before. The old flak vests couldn’t even stop a round. They were basi­cally there to pre­vent shrap­nel wounds, thats about it. These can stop rounds com­ing from AKs which I guar­an­tee has saved many fam­i­lies back here from hav­ing to bury a loved one.
    The Army may not have the per­fect solu­tion, but they did pro­vide A solu­tion that while not the best pro­tec­tion avail­able, does the job quite well.
    As for pro­tec­tion lev­els, are we talk­ing about pro­tect­ing our sol­diers from every­thing that can be thrown at them? That isn’t going to hap­pen ever. The most capa­ble pro­tec­tion is a tank and even those are vul­ner­a­ble on the bat­tle­field. Anything that can be seen can be killed. We need to accept that now and real­ize that the amount of casu­al­ties we have had in both Iraq and Afghanistan are min­i­mal when com­pared to most of our past con­flicts.
    Our tech­nol­ogy has improved for pro­tect­ing our sol­diers as has bat­tle­field med­i­cine in sav­ing lives of those wounded when those pro­tec­tions are defeated or bypassed.
    And Zandor did you also for­get that we have fought on the side of mus­lims too? What was the reli­gious affil­i­a­tion of the major­ity of the Bosnians that weren’t serbs? Thats right Zandor, they were mus­lim! Zandor when you want to call us killers, get it right, we are Equal Opportunity killers.

    Reply
  19. Zandor says:
    October 20, 2009 at 11:48 am

    Dear Ed;
    No I didn’t for­get that the USA has some­times backed Muslims.
    Why, from time to time shouldn’t we?
    We after all back Israel 24 hours a day.
    As a mat­ter of fact it wasn’t just so very long ago that the USA was a backer of Saddam ( remem­ber him? ) Hussein and Iraq.
    That fact seems to be have been con­ve­niently for­got­ten about by the super patri­ots, and the press that backs them up.
    Gosh, I read that Saddam was a sadis­tic mon­ster.
    However a few year ear­lier he was a big time friend of the USA.
    How do you spell hypocricy?
    But it is easy to make the sheep in the USA for­get about these incon­vient things.
    They are so much involved with foot­ball, and soap operas that they don’t have time to do much of any­thing else, other than sup­port the blast­ing of inno­cent peo­ple, via remote con­trolled planes.
    The USA’s gov­ern­ment is rot­ten to the core, and at the same time, know­ing that its days are few it is lash­ing out at, mass media pro­moted, ene­mies in Afghanistan.
    What have the Talibs, which make up the major­ity of Afghans, ever done that threat­ened the USA?
    Don’t con­fuse the Taliban with Al Queda. Most of the poorly informed half wits in the USA do that.
    So in that way ( via mis infor­ma­tion ) it is eas­ier to rav­age inno­cent coun­tries for hav­ing done noth­ing other than hav­ing a dif­fer­ent opin­ion about how things should work.
    In the Middle Ages the idiot Christians con­ducted the cru­sades, and now the idiot Christians are doing it again.
    President George Bush is quoted as say­ing that God speaks to him, and that God told him to attack Iraq.
    If that doesn’t tell you some­thing about the USA noth­ing ever will.
    The USA is toast.
    The USA is the most colos­sal bully on the planet, and thinks it has the mus­cle to get its way.
    Fortunately the puny Afghans are stick­ing a fork in the eye of the arro­gant Yankees.
    The Afghans are prac­tised pro­fes­sion­als at the stick­ing forks in eyes ther­apy.
    The Russians are the pre­vi­ous recip­i­ents of the Afghan fork treat­ment.
    Afghanistan will pre­vail.
    The USA will sim­ply declare vic­tory, and then in the dark of night leave Afghanistan.
    In a hurry.

    Reply
  20. Mike says:
    October 20, 2009 at 12:10 pm

    Again zan­dor failed his­tory 101. The Crusades were massed by the pope to lib­er­ate Jerusalem, which was orig­i­nally in Jewish con­trol… So this is the same thing? I think your way off.
    Are you upset that Solomon’s Temple is being rebuilt? Are you mad that the Jews have regained their ancient home­land just as the Torah and Bible have pre­dicted? Leave your reli­gious antics for some­thing else, we can see where your point lies.
    So you think the “afgans” are putting a stick in our eye? Buddy, look at our his­tory, we have fought the Nazis of Europe, the North Vietnamese and lost 50,000 peo­ple. We have fought our­selves and lost half a mil­lion peo­ple. We fought the British, the best army in the world at that time. The list goes on and on, and what you have here com­pares to noth­ing. Whatever makes you feel bet­ter though.
    Also we not only sup­ported Hussan, we sup­ported the Afghans in their strug­gle against the Soviets, and the Iranians in there strug­gle against Iraq, the Kuwaitis when they where over ran by Saddam…

    Reply
  21. Valcan says:
    October 20, 2009 at 12:19 pm

    “Gosh, I read that Saddam was a sadis­tic mon­ster.
    However a few year ear­lier he was a big time friend of the USA.“
    Zandor yet again your showin your insan­ity.
    BTW when we went into iraq in 2003 guess what we found.…New bunkers built by the ger­mans!!! And weapons built by other euro­pean coun­tries!!!!
    You dont live in any of them either though right?
    And realy get a clue i aint a yan­kee.
    “What have the Talibs, which make up the major­ity of Afghans, ever done that threat­ened the USA?“
    And yes yet again your wrong. The magor­ity of the afgha­nies dont belong or even like the tal­iban.
    Of course maybe its that i just dont drive up to lit­tle girls and throw acid in there faces for going to school.…Maybe i should do that then would you like me?
    BTW wtf hap­pened to ban­ning peo­ple or at least remov­ing the annoy­ing ugh boots posts?

    Reply
  22. Byron Skinner says:
    October 20, 2009 at 1:55 pm

    Good Morning gsak,
    No gask, I don’t trust the Army, It has been my own per­sonal expe­ri­ence both in and out of uni­form that mil­i­tary offi­cers from Ensign/​2nd. Lieutenant to Admirals and Generals will not for a moment hes­i­tate to lie, if it serves their pur­pose. NCO’s are just as bad or even worse. “I will not lie, cheat, steal nor tol­er­ate those that do.” died in the 19th. Century, if not before.
    That said though gask I trust for profit pri­vate enter­prise even less. On the ques­tion of body if I recall a cou­ple of years ago an open test was held and the results of that test we incon­clu­sive it did show seri­ous design flaws in the then pop­u­lar Dragon Skin vest.
    One thing to remem­ber about the mil­i­tary there is account­abil­ity built into the sys­tem. Procurement/​Acquisition offi­cers who can and have been held account­able. For a civil­ian com­pany that pro­duces and pro­vides to the mil­i­tary all they must show is that the prod­uct meets the min­i­mum con­tract specs, often times which the con­trac­tor him­self wrote or helped write for the for­mal con­tract.
    The mil­i­tary per­sonal who lost their lives because of a defec­tive prod­uct are just as dead but at least for their fam­i­lies with in the mil­i­tary sys­tem the is a chance for some type of clo­sure.
    ALLONS,
    Byron Skinner

    Reply
  23. Military Police says:
    October 20, 2009 at 1:58 pm

    The Army isn’t per­fect but one can’t help con­sider some gen­eral get­ting favors for award­ing con­tracts to civil­ian com­pa­nies. Just look at the M4. How many tests does the M4 have to fail and how many peo­ple in the ser­vice have to com­plain about rifle mal­func­tions before some­one gets off their @#$ and real­izes it needs to be replaced? I’ll bet some gen­eral or dod per­son is get­ting rich at the expense of the great peo­ple who serve this coun­try! I say have an out­side orga­ni­za­tion per­form all tests with mil­i­tary advi­sors and have that group of peo­ple decide who gets mil­i­tary con­tracts. While there isn’t a per­fect process this would help.

    Reply
  24. Dennis says:
    October 20, 2009 at 3:15 pm

    Let’s see what we can come up with:
    COA 1: Hang up the vests and shoot at them. Examine the results, take pho­tos, and make a rec­om­men­da­tion… This is the most obvi­ous approach and the one we pay the testers to do.
    COA 2: Ask con­gress­men from the armor vest man­u­fac­tor­ing dis­tricts to make rec­om­men­da­tions then buy from the most influ­en­tial member’s con­tributers… uhhh, this might be the sound­est career move.
    COA 3: Put the var­i­ous vests on pig car­casses at the Chicago stock­yards, put a pen­cil in the side, shoot at them with var­i­ous weapons, and mark how far they are pushed… whoops, that was the method of select­ing the 45 ACP; can’t do that again.
    COA 4: Give the vests and $100 K to Mythbusters and buy the one that works… whoops, con­flicts with COA 2 (d*mn!)
    Really don’t have an answer, just lin­ger­ing doubts with the Acquisition Process.
    signed disgusted

    Reply
  25. Charles says:
    October 22, 2009 at 8:38 am

    I thought the .45 also involved cadaver tests? Plenty of peo­ple donate their bod­ies to be cut apart by fledg­ling med­ical stu­dents, so why not for bal­lis­tic sci­ence?
    It would be nice if there were a real war; one that the US might be in dan­ger of los­ing so politi­cos might even­tu­ally stop being cor­rupt losers, and attri­tion would cleanse the offi­cer corps of idiots.

    Reply
  26. Amortis says:
    October 23, 2009 at 4:52 pm

    Here is an idea, lets take some com­pany that has been over in the sand­box too long, rotate them state­side.
    2. Have each com­pany come in and show them how to wear the armor cor­rectly. Have the troops put the var­i­ous armors on a dif­fer­ent set of dum­mies or cadav­ers.
    3. Then give them a bunch of dif­fer­ent weapons from explo­sives to small arms they would face on a way too fre­quent biases. Let them place the explo­sives where they would expect them to be based on their expe­ri­ence run­ning into IEDs. Let them fire off the weapons as if they were get­ting shot at.
    4. Have the squads take off the armor and decide what they would rather have on.
    5. Submit that to the over­sight group.
    I have a feel­ing that even if they screw around and overkill the var­i­ous armors it will still tell a good pic­ture of how well they would do in real situations.

    Reply

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